Thermal Solutions

Industrial Thermal Solutions for Reliable Manufacturing Performance

At Excel Automation, we deliver industrial thermal solutions designed to keep your manufacturing and automation systems operating safely, efficiently, and consistently. From process heaters and enclosure heaters to heat-trace systems and custom thermal controls, we partner with manufacturers across the U.S. to solve real-world temperature-control challenges.

Since 1989, Excel Automation has supported OEMs, integrators, and production teams with high-performance heating technologies, backed by expert application support and dependable product sourcing. Whether you need freeze protection, process heat, enclosure conditioning, or custom thermal integration, our team helps you select the right solution for long-term reliability.


Comprehensive Industrial Heating Products & Technologies

We offer a wide range of electric heating and thermal-control products, organized by real-world industrial applications:

Process & Tank Heating Solutions

Designed to maintain viscosity, control material flow, and achieve consistent process temperatures.

  • Band Heaters
  • Cartridge Heaters
  • Strip & Plate Heaters
  • Ceramic Fiber Heaters
  • Immersion & Tank Heaters

Common uses: Plastic injection molding, fluid processing, material conditioning, extrusion systems.


Enclosure & Cabinet Heaters

Protect electrical components from condensation, freezing, dust, and temperature fluctuations.

  • Enclosure & Control Cabinet Heaters
  • Panel-Mounted Heaters
  • Fan-Forced Heaters

Common uses: Industrial control panels, automation enclosures, outdoor electrical cabinets.


Heat-Trace, Cable & Heated Hose Systems

Prevent freezing and maintain critical temperatures in cold or outdoor environments.

  • Heat-Trace Cable Systems
  • Heated Hoses & Tubing
  • Flexible Heating Cables

Common uses: Freeze protection, fluid transfer, outdoor piping, material transport.


Infrared & Specialty Heating Technologies

Deliver targeted, high-intensity thermal energy.

  • Infrared Heaters
  • Radiant Heating Systems

Common uses: Drying, curing, surface heating, spot heating.


Thermal Power & Control Systems

Ensure safe, precise control of heater systems.

  • SCR Power Controllers
  • Solid-State Relays
  • Hot-Runner Controllers
  • Temperature Controllers

Custom & Integrated Thermal Systems

When off-the-shelf solutions won’t meet your needs, we provide:

  • Custom Heater Assemblies
  • Integrated Thermal Control Panels
  • Application-Specific Heating Solutions

Why Choose Excel Automation for Your Thermal Solutions?

When performance, safety, and uptime matter, manufacturers trust Excel Automation because we offer:

Decades of Industrial Experience – Supporting U.S. manufacturing since 1989
Broad Product Selection – One source for heaters, controls, and accessories
Application Expertise – We help engineers choose the right wattage, form factor, and control method
Custom Capabilities – Tailored solutions for complex applications
Reliable Support – From selection through installation and beyond

We don’t just sell heaters — we help solve temperature-control challenges that impact production efficiency, product quality, and equipment longevity.


Industries & Applications We Serve

Our industrial thermal solutions are trusted across a wide range of manufacturing environments, including:

  • Plastic Injection Molding & Extrusion
  • Automation & Robotics
  • Packaging Equipment
  • Chemical & Liquid Processing
  • Electrical & Control Panel Manufacturing
  • Outdoor Equipment & Cold-Weather Operations
  • Food, Beverage & Material Processing

From freeze protection to high-temperature process control, our solutions are built for real industrial demands.


How to Choose the Right Industrial Heater

Selecting the right heater is critical to system performance and safety. Our team helps customers evaluate:

  • Required operating temperature
  • Watt density & heat output
  • Voltage & electrical requirements
  • Ambient conditions & exposure
  • Material compatibility
  • Control & safety requirements
  • Installation method & footprint

Whether you’re upgrading an existing system or designing a new one, Excel Automation ensures your thermal solution is properly sized, controlled, and integrated.


Engineering Support & Technical Resources

We offer technical assistance to support your team throughout the project lifecycle:

  • Heater selection guidance
  • Thermal load calculation
  • Control integration support
  • Wiring & installation assistance
  • Troubleshooting & replacement sourcing

Our goal is to minimize risk, reduce downtime, and ensure long-term system reliability.


Start Your Thermal Solutions Project with Confidence

If you’re looking for a reliable partner for industrial heating systems, enclosure heaters, heat trace, or custom thermal control, Excel Automation is ready to help.

👉 Request a Quote
👉 Talk to a Thermal Solutions Specialist

Contact us today to discuss your application and discover how our industrial thermal solutions can improve safety, efficiency, and performance across your operation.

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